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splash zone epoxy ???

7.3K views 18 replies 16 participants last post by  Jp outlaw  
#1 ·
planning on doing some intake port mods to a pair of 23 deg small block chevy heads. just plan to raise the intake port floor and roof etc. was wondering is the splash zone epoxy better to use vs jb weld? I bought 2 pints part A&B quite awhile ago and was wondering if this epoxy is still good? I never opened the containers and the containers were stored at room temp.as far as cylinder head temps the jb weld has a higher temp rating than splash zone.another question I have can the splash zone epoxy be used over the jb weld? this is a great forum .thanks gary m
 
#2 ·
I wouldn't use JB weld in something like that if my life depended on it! Pros use splash zone for a reason!! JBweld will come loose fairly easily and doesn't like dealing with fuel at all......If they are aluminum, why not just weld them up and reshape the port the way you want?
 
#12 ·
I repaired a cracked 289 head (ported super thin and cracked in the top of the bowl of an intake port) with JB weld. Actually drilled a hole between the valve stems and sealed it from the water jacket side as well as a thin layer along the crack on the interior of the port. Tapped the hole, installed a plug and it was was run (daily driver for a lot of it) for 10-12 years without issue. Still good as far as I know.

Also repaired an aluminum head where I got over aggressive opening up a pushrod pinch. 10-12 years on that and is still fine.

A LOT goes into the application. Plus, I didn't have it smeared on 1/4" thick. Was a thin application. Zero issues with JB Weld.
 
#6 ·
Are there any date codes on the cans you have? I would call the tech dept at the Manufacturer and ask them. Usually the catalyst loses potency over time and may not achieve full strength or delayed cure times. Intake ports are probably not the best place to experiment with out of code epoxies.
 
#15 ·
So many questions I get on epoxy. So THIS is what "I" do! Others may be different.

1. I use a burr and rough up where I want it.
2. I usually drill holes or add stakes for it to grab.
3. I wipe it down with Acetone.
4. I mix Splash Zone that same amounts. Black and Yellow turns green.
5. I use cold water as hot makes it even more stickey to the hands.
6. I apply it with my finger using water to shape.
7. The next day I work the epoxy with a cartridge roll
8. After I'm finished with shape, I wipe it down with Acetone.
9. I use Devcon 2-Ton clear to seal it, getting the edges.
10. I apply this with my finger.
11. Dries hard and last a long time.

I have had excellent luck with these products. I have shape entire heads and blocks with it. Alcohol or E85 will eat it. You have to keep an eye on it. I have some heads with race fuel that have decades on them with no issues!


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#17 ·
I use fuel tank sealer from POR15 overtop the Splashzone. Have some running with alky that have had no issues for 10-12 years now. Its even a silver-aluminumish color though it does yellow some overtime, seemingly from heat cycles more so than fuel.

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