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aluminum vs Steel connecting rods

17K views 25 replies 17 participants last post by  StreetShaker  
#1 ·
I have a 540ci BBC talldeck with a HTC crank 4.250, 6.385 carillo rod(which need changing) wiseco flat top pistons. I am looking to make 1000hp with NOS and spin the engine at a limited 8500. Is it neccessary for me to buy alum.rods for this engine? If so will I need to change them every 100 runs (I am working with a small budget)? I have spun bearings on this engine and I am thinking this rotating assembly is too heavy so I need you all expert opinion so HELP?! (please)

P.S. I am using 150 on plate first then 350 on foggers
 
#7 ·
Where you shift is really dependent on where your power band starts falling off. I shift at 7,200 typically with my 632 BBC and over 800 lift cam. Dyno showed power started falling off after 7,200. Try shifting at 7,200 or 7,400 and see what your et and mph does. I'll bet you don't need to spin it near that high, but your combo might like it.
 
#9 ·
sorry got side tracked. Would you believe 990 heads well ported, 2.25/1.88 on solid roller 711/715 lift,265/262 dur@50. These 540 were built by D&K Engineering for marine purposes the only thing we changed was the cam which was custom ground for a 454 powered toyota pickup. the engine would rev to 9000 if not limited.
 
#12 ·
Both ways work well (IF) they are set up properly for your needs. Both will also fail also for the opposite reasons. I personally use OLIVER steel Billet rods. 598" 4.600 bore / 6.700 rod / 7200rpm. 1000hp squeezen 400hp... 0 rod problems with WSB bolts, always streached to spec. .0055-.0058. good luck
 
#17 ·
That is if you break one; aluminum rods break far more often than steel rods. My 565 makes 1000+ hp, and I spray 400+ with Oliver rods. No problems so far.

In big stroke engines aluminum rods (due to their weight) are more important than in smaller stroke engines..
 
#18 ·
Mike,

I agree with your statement, but 99% of all max effort race engines use aluminum rods. That being said, most racers don't need a max effort engine. Even for a guy spraying 4-500 hp don't "need" aluminum rods. For a Pro-mod guy with a 700+ in engine spraying 1000 hp, nuther story indeed.
 
#20 ·
If I told you guys how abusive I am on the GRP ALUMINUM RODS, you probably would not believe me, and you may ask WTF am I thinking!!! :smt081

I will continue to replace aluminum rods when needed.. I have the same standard crank in my engine for the last 3 years, still in one piece, NEVER had any bearing problems, or any other bottom end problems to speak of in 6 years, thousands of street miles, and hundreds of passes!

The engine in the Duster almost never gets sprayed with less then 600hp.. With the fogger we have a 36 in the first kit, 28 in the second, when it had a Wilson 2 stage plate, it had 110's in both hits...

I see a lot more bottom end issues with steel rods, mostly bearing related with the steel rod stuff.. Weigh a full effort 6.900 steel rod, compared to my aluminum.. :smt103:smt119 My aluminum rods weigh 668 GRAMS!!! That massive steel rod is trying to fly outta the engine at full song!! :smt100

The rods that are in the engine right now have 2 Drag Weeks on them, thousands of street miles, and a good bunch of passes, they always come out measuring perfect with a TIR on the big end of no more then .0003 ;)
 
#22 ·
If I told you guys how abusive I am on the GRP ALUMINUM RODS, you probably would not believe me, and you may ask WTF am I thinking!!! :smt081

I will continue to replace aluminum rods when needed.. I have the same standard crank in my engine for the last 3 years, still in one piece, NEVER had any bearing problems, or any other bottom end problems to speak of in 6 years, thousands of street miles, and hundreds of passes!

The engine in the Duster almost never gets sprayed with less then 600hp.. With the fogger we have a 36 in the first kit, 28 in the second, when it had a Wilson 2 stage plate, it had 110's in both hits...

I see a lot more bottom end issues with steel rods, mostly bearing related with the steel rod stuff.. Weigh a full effort 6.900 steel rod, compared to my aluminum.. :smt103:smt119 My aluminum rods weigh 668 GRAMS!!! That massive steel rod is trying to fly outta the engine at full song!! :smt100

The rods that are in the engine right now have 2 Drag Weeks on them, thousands of street miles, and a good bunch of passes, they always come out measuring perfect with a TIR on the big end of no more then .0003 ;)
Did they still measure good after after this years torture test? What criteria dictates you changing rods?