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Chevy Big Block build: Merlin, Dart, Brodix, ...?

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3.1K views 32 replies 13 participants last post by  cstraub  
#1 ·
Hoping to get insight from members who have done recent builds, as in the last 3 or so years. After 2020. If you were building a high compression bracket race engine, which block is CURRENTLY preferred? Dart had many issues over the last few years which led to increased popularity (and I've heard increased quality) of Merlin blocks. Hard to find much recent commentary on Brodix blocks (which I've read are Blueprint blcks).
Looking at building a 565 or 582 for race gas or alky. Low deck, standard cam height, 2 piece seal preferred.
 
#3 ·
I built a spare 582 last year and several guys I contacted refused to use a Dart block.
They got burned too many times and the new owners are crooks???

I found a guy with one left on the shelf and bought it.

All the rest were using Merlin.

Didn’t check anything else.

I did buy aBrodix last year but that was for an aluminum 5.0 build.
It’s a work of art.


.
 
#5 ·
Jason Line has a new BB Chev block. JLine blocks... they're a little expensive but several improvements over a Dart or Merlin.
 
#6 · (Edited)
I believe Brodix no longer supplies blocks as Blueprint was unable to continue selling just blocks to outsiders due to their own needs. There is talk of Summit having a German cast BBC block like the SBC German block they now just have started to sell. As far as the Merlin BBC block, I know the man that was in charge of that brand when he worked for PBM. He feels the Merlin block is superior compared to the Dart. I have only used the Dart Big M billet cap 4.6000" bore short deck blocks. They are overpriced and not in constant supply. They have at least one oiling issue having to do with the priority oiling that effects the oil going to the rocker arms on the passenger side rear cylinders. There is a fix on Scott Foxwell's site that works. No issues with durability. Check everything and get machined properly and you should be good to go with either of the 2 common choices, Dart or Merlin. Haven't used a GM Bowtie block in a while, but they rated them at 4.500" bore max, I believe. I do have a new Dart block shipped and suppossed to be here this week. Questionable if the Parts kit they used to supply with the block at no extra cost is now extra $$ on the billet cap blocks. Also not a fan of the 3 hole cam bearings that comes with the parts kit.
 
#11 ·
BBMARK, all 3 of my BOWTIE block are at least 4.600" and the EX-PRO STOCK one is 4.635 now.
Runs with no issues.

That is my issue.
I have a killer 565" that is at 4.638 and the machine shop didn't tell me or I would have never re-used that block.
Now that I know, I definitely will need a new block next freshen up and will have to decide what to do.
I have 3 darts, the Brodix & an old 427 TD. I have never owned anything else
but one Bowtie a long time ago when that was our only choice for big engines.

I will NOT be buying a new generation dart after hearing the horror stories.
I was excited because I was going to get a Big M2 because they have a 10.400, but not now!!!




.
 
#14 ·
DAMN, that's a nice price, I wonder why the HP is that low for something that looks top quality??

My engine is ~1250 HP, and I would like to reuse some of my old parts.
I have a few sets of pistons bigger than 4.600 on the shelf with plenty of life left.
 
#20 ·
LOL well Google AI spit this out.

AI Overview

GMPP Bowtie blocks are cast iron and are made in Salt Lake City, Utah by Backcountry Iron.


Cast iron is a popular choice for engine blocks because it's strong, machinable, and has good thermal conductivity. The type of cast iron used in engine blocks is gray cast iron, which has a graphite microstructure that gives it its characteristic gray color.

Leftover pots and pans.
 
#25 ·
Thanks for everyone's input. I agree the GM Bowtie blocks look like a good option. Has anyone on here, or know if their machinists, ran into any issues like core shift, soft material, poor main or cam bore alignment? It is a bit cheaper, but that could quickly get eaten away by additional machining costs.
 
#26 ·
Just built a 509 with a Bowtie block so far so good! its in the 1600 - 1800 HP range, blown alky motor Bowtie blocks are nice IMO

Buddy has a wore out 540 with a 300 shot he's been running for 10 years on a Merlon block never a issue with that block!

I just built a 565 Dart block but it is a older dart block before Dart sold, I am sure if you look around you can still find a few older dart blocks New in the Box still?

1000 HP a good stock block should hold up IMO, Not sure if you want a aftermarket for peace of mind? or Bore size? if you want a 4.500 bore a 502 block is a option as well
 
#28 ·
Just built a 509 with a Bowtie block so far so good! its in the 1600 - 1800 HP range, blown alky motor Bowtie blocks are nice IMO
:love:

What's the combination if you don't mind sharing.
 
#29 ·
We will not buy an aftermarket block with a bore size close to finished size. The bore geometry we have seen on our Rottler F69A is not great. Most of the time taking at least .070" to correct cylinders. Lifter bore geometry the same.

Summit has in the works a BBC block. Their SBC block has been the best aftermarket casting we have seen to meet factory GM spec then any other casting we have seen.