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72 Nova, Caltrac's and Splite Mono's, 10.5 tire, 600+ci, NA!
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on a one wire alternator,how do i run the wires? one from battery to the alt i get, but how to run one to the cut off switch in the trunk?thanks

No problem -

If running two batteries.... tie them together, parallel'd. Positive to Positive and negative to negative... As you've stated, you'll have a 1/0 or 1gauge copper (recommended, use the handy wire sizing chart provided in this forum) feed from your alternator, direct back to the battery. From the + of the battery you'll go to one side of your master kill switch... From the other side of the master kill - you'll run to your starter solenoid... and or other critical electrical components from there.

For what it's worth - I have a starter solenoid in the trunk so as not to have a constant hot running up the frame rail ... The big starter wire is only hot during cranking.. and I have it fused at 150amps. I also have the alternator feed to the battery fused at 150amps. One of Rays (moderator, CS130's) ..I run a continuous duty solenoid (200amp).. and use my Painless Switch panel to open and close this solenoid.. from this solenoid.. I feed a Dedenbear Relay Center MRC1... where everything is conveniently fused and relayed. I basically run the whole car off this center...and within fingers reach if something trips.. I have manual resettable breakers in this relay center... It's fed with a #2 Copper cable..

Make sure you ground everything solidly and fuse all your accessories accordingly. You'll be good to go. Good luck.
 

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Maybe a stupid question but can you use typical commercial / residential wire (THHN/THW) for this or does it have to be like "automotive grade"? Just curious because I am an electrician and have this regularly available. I'm just not sure if the stranding would be the same too.
 

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.

No expert & have no idea how old the stuff was. The car was bought used.
The entire car was a fire trap, the insulation was hard & brittle.
Like I said, no idea on age or it could have been left outside, or crap spilled all over,
but the house wire did not hold up in that car!!

.
 

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Maybe a stupid question but can you use typical commercial / residential wire (THHN/THW) for this or does it have to be like "automotive grade"? Just curious because I am an electrician and have this regularly available. I'm just not sure if the stranding would be the same too.
Not the same temperature rating. You need or want wire with a rating of 105C. Automotive can come in 65C as well, but that should not be used near the engine. Better just to use the higher temperature stuff every where.
 

· Registered
72 Nova, Caltrac's and Splite Mono's, 10.5 tire, 600+ci, NA!
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2,936 Posts
Maybe a stupid question but can you use typical commercial / residential wire (THHN/THW) for this or does it have to be like "automotive grade"? Just curious because I am an electrician and have this regularly available. I'm just not sure if the stranding would be the same too.

Ima sparky too - got tons of the THHN laying around likewise.. I use it. I just make sure I route it clear of the hot zones.. It's 90deg celcius rated. Has worked for me in the past. If you can get the automotive grade - more power to ya. As you know, the more copper stranding you can get, the better the overall conductivity will be.
 

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Ima sparky too - got tons of the THHN laying around likewise.. I use it. I just make sure I route it clear of the hot zones.. It's 90deg celcius rated. Has worked for me in the past. If you can get the automotive grade - more power to ya. As you know, the more copper stranding you can get, the better the overall conductivity will be.
90C should work fine. I dont know if the jackets have the same abrasive, UV, oil resistance though. Might, I really dont know.

Sometihng you might find interesting. We have found when dealing with high amp loads (1000+) and using fine strand wire, you need to go up a size. i.e. calaculate 1/0 you should use 2/0. Found a lot of fine wire will burn or get really hot with the high amp loads. (by fine strand I am talking around 1400 strands in 1/0)
 
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