Does anyone know how to check intercooler flow at home? I purchased a used pt-1800 water to air intercooler. It seems like im losing a ton of boost through it.
You need to monitor boost pre and post core to check it. Either log it with a MAP sensor or go simple with a boost gauge and compare that to manifold pressure.
A really big flowbench could check it at a small water gage. It would have to be a big bench though....Superflow 1200 or bigger and a really small pressure drop.
i just built a plug for both ends of my intercooler piping,welded a 1/4 inch pipe nipple on one and hooked my leak down tester to that and shop air.then pressure it up to your target boost pressure.and look and listen for leaks....i test me whole system that way..i cap mine off at the firewall so the entire piping system is pressured.if you use a leak down tester make sure you start with the regulator off and slowly turn it up,you shouldnt have to go over 20 or 30 lbs of air
ok you want simple here it is ..small flash lite and a mirror.take both intercooler tubes off ,put the lite in one end and use a small mirror to see the lite from the other end...a small mechanics mirror or your wifes compact.i have a 2400 and i can see all the way thru it....
the only way is to log both sides of the cooler for temp and pressure drop you will always get a pressure drop by cooling the charge I get 1.2 lbs drop through the cooler and 110 degrees c temp you need to do it in the real world
I cant build more than 8lbs of boost with mt pt101 on a sbf. I put a pressure port before the intercooler this morning and got 15lbs on the brake in my driveway. Switched to after the intercooler and all i can get is 6.5 lbs on the brake nothing else changed.
did you get any air temps???was that test run with ice water or without?were the test ports rite at the intercooler?it is allways possible that the temp diff would drop the boost numbers ,but i wouldnt think that much...
For that kind of pressure drop with just being on the brake, there must be some serious restriction....I would pull the intercooler and inspect inside and piping for foreing obstruction (rag, plastic bag, so forth)
I have heard of significant boost drops when running icewater on a hot day. So, make that a variable. Empty it, or fill it with hot water, and see if the character changes.
Leaks: could be boost going to atmosphere, or boost going back into the water side. Does it gurgle in the tank? Could simply fill it with water, pull the return hose, and see if it's puking.
My gut sez you have a leak somewhere.
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